Turnkey Project Automatic Carbonated Drinks Can Beer Filling Production Line

• Customization: Available
• After-sales Service: Availabel
• Warranty: 2 Years
• Model NO.: DCGF
• Type: Water Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Material: SUS304/316
• Filling Volume: 200ml-2L
• Capacity: 1000bph-24000bph
• Function: Rinising Filling Capping
• Control: PLC(Siemens)
• Voltage: Customized
• Transport Package: Wooden Packaging
• Specification: 10000.00cm * 2000.00cm * 2100.00cm
• Trademark: Lexse machinery
• Origin: Zhangjiagang City, China
• HS Code: 8422301090
• Production Capacity: 30
• Package Size: 2800.00cm * 2200.00cm * 2100.00cm
• Package Gross Weight: 3500.000kg

Product Description

Technical:

Model	GF12-1	CGF12-4	CGF18-4	CGF24-6	CGF30-6	CGF40-8
Capacity(500ml/bottle/h	1000-2000	2000-4000	4000-6000	8000-10000	10000-12000	15000-18000
Suitable bottle shape	Aluminum Can or Pet Can
Bottle diameter(mm)	¢49-¢116
Bottle height(mm	160-320
Compressed air pressure(MPa)	0.2-0.8
Washing medium	Carbonated Drinking,Beer,Juice,still water
Washing water pressure(MPa)	>0.06MPa ≤0.2MPa
Total power(kw)	3.8	4.5	4.8	5.5	7	8.2
Overall dimensions(mm)	2200*1600*1800	2400*1880*2000	2800*2200*2300	3050*2400*2300	3800*2600*2500	4000*3150*2500
Weight(kg)	2880	3050	4300	6400	7450	8550

I. Water Treatment System

1.water source pump
Connect to raw water, we supplier the best supplier Nanfang pump or Customized pump.

2.Silica Sand filter
 Quartz sand is a renewable filtering material that can filter out impurities and suspended solids in water, and can adsorb organic and chemical substances in water

3.Active carbon filter
Remove dissolved organic matter. Activated carbon can effectively adsorb organic compounds in water, such as pesticides, dyes, synthetic detergents, etc., thereby reducing the total organic carbon (TOC) and chemical oxygen demand of water

4.Sodium ion exchanger
An ion exchanger used to remove calcium and magnesium ions from water, produce softened water, and prevent the formation of scale

5.Precision filter
Remove suspended solids from water, remove microorganisms from water, and improve water quality,Adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life. 

6.Ro reverse osmosis device
Is composed of reverse osmosis membrane (RO), high pressure pump and washing system, It can intercept substances larger than 0.0001 micron. And allow water molecules to pass through. 

7.UV sterilizer
It can effectively remove pollutants such as organic matter and bactericidal viruses from water, making the water quality meet the standard

8.Ozone
It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration. 

9.Finished water tank
Is used to store filtered pure water, which is connected with filling machine directly. 

10.QHS Mixng System
The machine is the most advanced mixer which is used to all kinds of carbonated beverage(such as coke, Lemonade product) . the mix precision is high, CO₂ mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink's mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.
Material excellent, the processing is precise:
Every selects the high quality stainless steel manufacture with the drink contact spot, the inside,outside surface passes through precisely polishing processing, completely conforms to the international food requirement.
Automaticity high, the movement is stable:
This machine through the microcomputer control production operation entire process, the movement is stable; if breaks down, the alarm device can prompt and the automatism stop.
The ease of operation, easy to adjust:
This machine operation is starting button in turn according to the stipulated procedure, then realizes the normal operation; Does not need to replace any spare part, namely can very conveniently adjust the productivity or mixture ratio of the water and sugar.
Mixes evenly, the proportion is accurate:
Because uses the disposable mix the advanced craft, therefore the mix is even; proportion of the water and the syrup mixture is controlled by the fine tuning function measurement installment strictly, its mix precision may achieve about 5/1000

II. Alumunum Can Filling Sealing 2-in-1 

DYGZ can filling and sealing machine is a kind of can filling and sealing equipment designed and manufactured by our company after digesting and absorbing the filling and sealing technology of ferrum company in Switzerland.  is suitable for the automatic filling and sealing of various shapes of cans containing various juice,energy drinking with gas, etc. The maximum filling capacity is 1000ml. This product has advanced design, reasonable structure, perfect performance, reliable work, and convenient debugging and maintenance. It is widely used in automatic packaging lines of various alcohols, foods, beverages, pharmaceuticals, chemicals, reagents, pesticides, etc. It is one of the ideal equipment sealing equipments in China.
This machine is suitable for beverage filling and sealing of carbonated beverages in the flavor drinking with  gas industry. It has the characteristics of fast filling and sealing speed, consistent height from the liquid level in the can to the can mouth after filling, stable operation of the whole machine, good sealing quality, beautiful appearance, convenient use and maintenance, touch screen operation, frequency conversion and speed regulation. , The most ideal filling and sealing equipment for breweries.
Adopt PLC, frequency converter, man-machine interface control system. With frequency conversion speed regulation, automatic filling with cans, no filling without cans, and other advanced control technologies, through various sensors on the device, the accurate production speed and production quantity can be displayed on the touch screen. Set your own on the touch screen. The whole machine has various protections for the main motor and other electrical appliances, such as overload and overvoltage. At the same time, the corresponding various faults will be automatically displayed on the touch screen to facilitate the user to find the cause of the fault.

Features:
1) The filling valve adopts high precision mechanical valve, with fast filling speed and high liquid level precision.
2) The filling cylinder is made of 304 material to realize micro negative pressure gravity filling.
3) The flow rate of filling valve is more than 125ml / s.
4) The main drive adopts the combination of toothed belt and open gear box, with high efficiency and low noise.
5) The main drive adopts variable frequency stepless speed regulation, and the whole machine adopts PLC industrial computer control; The can sealing machine and the filling machine are connected by a coupling device to ensure the synchronization of the two machines.
6) With can filling, no can filling.
7) The filling method is micro negative pressure gravity filling, which can reduce the contact between air and materials, improve the filling speed and prevent dripping.
8) The tank sealing technology adopts a full set of imported technology from Swiss (rerrum) company.

 

9) The sealing roller is quenched by high hardness alloy (HRC > 62), and the sealing curve is precisely processed by optical curve grinding to ensure the sealing quality. The bottle guide system can be changed according to the bottle type.
10) The capping machine introduces Taiwan capping roller and pressure head to ensure the quality of can sealing. This machine has a control system with lower cover and no lower cover to ensure the normal operation of the machine and reduce the cover loss rate.
11) The whole machine has CIP cleaning function.


Main Features
*Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier. 
* Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough.. 
* The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution. 
*High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose. 
*Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains. 
*Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, OMRON.

  Bottle Warmer

The machine is developed by our company according to the hot filling and temperature filling production line process characteristics.The machine takes room temperature water as the cooling medium, cooling the products in the condition of high temperature to room temperature quickly and uniformly, prevents high temperature product adverse change, helps to maintain the product itself flavor and follow-up packaging.
★ rack: 304 stainless steel body, stainless steel adjustable anchor.
★ conveyor chain plate: Polymer material heat net chain and sprocket.
★ spray system: Sanitary pump, sanitary valve, 304 stainless steel pipe, hot water recycling system.
★ control system: Sealed type electric control box, 304 stainless steel materials.
 

III. Automatic  Labeling&Packaging Machine 

As customer request and market demand ,we provide the better solution for the final product package ,
We have various kinds of options .Labeling machine have the PVC sleeve label ,BOPP hot glue label,Adhesive stick label ,Wet glue label ,and packing machine have the film shrink machine and carton box package.

IV. Conveying System

We will be responsible for customer factory Cad layout drawing,depending on our customer factory size,our conveying system will use brand motor ,high speed belt,good quality belt system,including PLC system

V. Bottle Blowing Machine

Bottle blowing machine: It is a kind of equipment which can make plastic granules into hollow containers by blow
Molding process. It is mainly used in beverage and food industry. 
More important thing is this machine has more reliable structure because it breaks through the traditional design idea for the blow molding part, it adopts the mechanical cam control to integrate the 4 movement in 1 movement, machine is full servo motors electrical control, no need low pressure air compressor, which greatly simplify the machine movement and
reduce the machine failure rate.
Thanks to the working experience on the blowing machine frontier more than 10 years, feedback and complains can be collected from hundreds of end users, this helps us to solve the problems before it happens and make the complains into the smart design in this machine. For example, this machine has position fix grooves on the machine frame to make the installation very quickly and efficiently, if position not right, it cannot be assembled, no need take time to measure it, quick
changing bottle mold only needs 20 minutes.

 

VI.Company Profile&Certificate

Zhangjiagang Lexse Machinery Co.,Ltd is located in Zhangjiagang City Le Yuzhen High-tech Development Zone, the company covers an area of 20,000 square meters, with 15,000 square meters of international standard workshop, is a collection of scientific research, development, manufacturing as one of the beverage packaging Mechanical professional manufacturer.
The main products of our company are bottled, bottled and bottled bottled filling production line complete sets of equipments such as carbonated drinks, mineral water, pure water, fruit juice, tea beverage, soy milk and alcohol, Pure water and other types of water treatment equipment.