Automatic Pet Bottle Hot Filler Juice Beverage Energy Drinks Soda Sparkling Water CSD Carbonated Soft Drink Bottling Dairy Filling Procution Line Machine

Product Description

Model	DCGF8-8-3	DCGF14-12-5	DCGF18-18-6	DCGF24-24-8	DCGF32-32-8	DCGF40-40-10
Capacity(500ml/bottle/h	1000-2000	2000-3000	3000-4000	5000-6000	8000-10000	10000-13000
Suitable bottle shape	Round bottle or square bottle
Bottle diameter(mm)	¢49-¢116
Bottle height(mm	160-320
Compressed air pressure(MPa)	0.2-0.8
Washing medium	Pure water
Washing water pressure(MPa)	>0.06MPa ≤0.2MPa
Total power(kw)	3.8	4.5	4.8	5.5	7	8.2
Overall dimensions(mm)	2200*1600*1800	2400*1880*2000	2800*2200*2300	3050*2400*2300	3800*2600*2500	4000*3150*2500
Weight(kg)	2880	3050	4300	6400	7450	8550

I. Water Treatment System

1.water source pump
Connect to raw water, we supplier the best supplier Nanfang pump or Customized pump.

2.Silica Sand filter
 Quartz sand is a renewable filtering material that can filter out impurities and suspended solids in water, and can adsorb organic and chemical substances in water

3.Active carbon filter
Remove dissolved organic matter. Activated carbon can effectively adsorb organic compounds in water, such as pesticides, dyes, synthetic detergents, etc., thereby reducing the total organic carbon (TOC) and chemical oxygen demand of water

4.Sodium ion exchanger
An ion exchanger used to remove calcium and magnesium ions from water, produce softened water, and prevent the formation of scale

5.Precision filter
Remove suspended solids from water, remove microorganisms from water, and improve water quality,Adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life. 

6.Ro reverse osmosis device
Is composed of reverse osmosis membrane (RO), high pressure pump and washing system, It can intercept substances larger than 0.0001 micron. And allow water molecules to pass through. 

7.UV sterilizer
It can effectively remove pollutants such as organic matter and bactericidal viruses from water, making the water quality meet the standard

8.Ozone
It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration. 

8.Finished water tank
Is used to store filtered pure water, which is connected with filling machine directly. 

10.QHS Mixng System
The machine is the most advanced mixer which is used to all kinds of carbonated beverage(such as coke, Lemonade product) . the mix precision is high, CO₂ mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink's mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing.
Material excellent, the processing is precise:
Every selects the high quality stainless steel manufacture with the drink contact spot, the inside,outside surface passes through precisely polishing processing, completely conforms to the international food requirement.
Automaticity high, the movement is stable:
This machine through the microcomputer control production operation entire process, the movement is stable; if breaks down, the alarm device can prompt and the automatism stop.
The ease of operation, easy to adjust:
This machine operation is starting button in turn according to the stipulated procedure, then realizes the normal operation; Does not need to replace any spare part, namely can very conveniently adjust the productivity or mixture ratio of the water and sugar.
Mixes evenly, the proportion is accurate:
Because uses the disposable mix the advanced craft, therefore the mix is even; proportion of the water and the syrup mixture is controlled by the fine tuning function measurement installment strictly, its mix precision may achieve about 5/1000

II. Pet Bottle Carbonated Drinking Washing Filling Capping 3-in-1 

Carbonated Water Filling Machine
This kind of carbonated beverage filling machine combines washing,filling and rotary capping functions in one unit.It is a fully automatic and high efficiency liquid packing equipment.
Carbonated beverage filling machine is suitable for packing beverage containing gas. carbonated beverage filling machine 's performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of food sanitation.

Sealing parts are made of heat-proofing rubber, in order to meet the technique requirements of users to sterilization at high temperature.

The gas filling machine is consisted of ringsing-filling-caping all together. DCGF Carbonated Drinking Water filling machine adpots the suspension design. It allows the machine to fill different type of the bottles. It is normally used as drinking water filling machine. However, it can also be used for fill PET bottle with soft drinking at high temperature by simply change tha valve. It can be connected with our others machines to form the water filling machine and packaging machinery production line.
This machine adopts the way of transportation spring cramp,Only makes a little change,Can be applied to a variety of bottle type,smooth delivery,Filling method is normal pressure filling .
 

 

Fully Automatic water bottling packaging machine-Rinser
1. Rinsing tube is made of stainless steel, rather than rubber, which has the aging risk.
2. High effective and accurate spraying nozzle can rinse the inner bottle completely and save water.
Fully Automatic Carbonated Drinking bottling packaging machine --Filler
1. Bottling volume's difference is within ± 2mm.
2. High speed and highly accurate bottling valves ensure no loss of liquid.
3. The arrangement of steel gear and nylon gear is chiastic to reduce noise.
Fully Automatic Carbonated Drinking bottling packaging machine -Capper
1. Cap broken ratio is within 0.2%.
2. Capping head is of quality Zinc and Bronze, for lasting using. 
 

1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.

 

Main Features
*Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier. 
* Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough.. 
* The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution. 
*High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose. 
*Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains. 
*Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, OMRON.

  Bottle Warmer

The machine is developed by our company according to the hot filling and temperature filling production line process characteristics.The machine takes room temperature water as the cooling medium, cooling the products in the condition of high temperature to room temperature quickly and uniformly, prevents high temperature product adverse change, helps to maintain the product itself flavor and follow-up packaging.
★ rack: 304 stainless steel body, stainless steel adjustable anchor.
★ conveyor chain plate: Polymer material heat net chain and sprocket.
★ spray system: Sanitary pump, sanitary valve, 304 stainless steel pipe, hot water recycling system.
★ control system: Sealed type electric control box, 304 stainless steel materials.
 

III. Automatic  Labeling&Packaging Machine 

As customer request and market demand ,we provide the better solution for the final product package ,
We have various kinds of options .Labeling machine have the PVC sleeve label ,BOPP hot glue label,Adhesive stick label ,Wet glue label ,and packing machine have the film shrink machine and carton box package.

IV. Conveying System

We will be responsible for customer factory Cad layout drawing,depending on our customer factory size,our conveying system will use brand motor ,high speed belt,good quality belt system,including PLC system

V. Bottle Blowing Machine

Bottle blowing machine: It is a kind of equipment which can make plastic granules into hollow containers by blow
Molding process. It is mainly used in beverage and food industry. 
More important thing is this machine has more reliable structure because it breaks through the traditional design idea for the blow molding part, it adopts the mechanical cam control to integrate the 4 movement in 1 movement, machine is full servo motors electrical control, no need low pressure air compressor, which greatly simplify the machine movement and
reduce the machine failure rate.
Thanks to the working experience on the blowing machine frontier more than 10 years, feedback and complains can be collected from hundreds of end users, this helps us to solve the problems before it happens and make the complains into the smart design in this machine. For example, this machine has position fix grooves on the machine frame to make the installation very quickly and efficiently, if position not right, it cannot be assembled, no need take time to measure it, quick
changing bottle mold only needs 20 minutes.

 

VI.Company Profile&Certificate

Zhangjiagang Lexse Machinery Co.,Ltd is located in Zhangjiagang City Le Yuzhen High-tech Development Zone, the company covers an area of 20,000 square meters, with 15,000 square meters of international standard workshop, is a collection of scientific research, development, manufacturing as one of the beverage packaging Mechanical professional manufacturer.
The main products of our company are bottled, bottled and bottled bottled filling production line complete sets of equipments such as carbonated drinks, mineral water, pure water, fruit juice, tea beverage, soy milk and alcohol, Pure water and other types of water treatment equipment.